Your Medical Specialty Here
| Summerland Builders Mart Summerland Centennial Puddle Duck Hatch |
Manual
Like a Ford assembly line, there are several streams
which all have to come together in the end to produce a
complete, finished product. Our production method
allows different team members to work together or on
separate streams as required.
Remember, a lot of other people will be trying to do the
same things, at the same time. Try and be as self
contained as you can. A handsaw may be faster than
waiting in line for a power saw. Check the tool page
showing recommended auxiliary equipment.
Power is a problem. Don't expect to be able to plug-in
at your table. As you may have noticed watching any
hockey game, ice surfaces have a major shortage of
plug-ins. There will be a station to plug-in your
recharger's for cordless drills so please label or better
yet engrave your phone number on your batteries and
recharger.
A quick word about communal tools.
Patients, Precognition, Prepared
Accept that it might take a minute to get to the head of
the line to use communal tools. Use the time to think
about your next move. Know what's coming next.
Having a team member standing in line before you're
actually ready is OK, but if they get to the head of the
line before they have the part, your team must pass to
the next person who is ready. When it is your turn at a
tool, be ready. Have the piece oriented so the cut mark
goes on the table right side up. Be courteous to your
fellow builders, minimize the time you have to stand at
the actual tool.
Day 1.
7:00 - 7:30 Meet for coffee and registration.
8:00
assemble panels at your station
mark inside and top
layout where the Chine will go, both sides
layout where bulkheads will go
layout reinforcements
layout mast location
layout rudder reinforcements
layout panel locations
layout Lee Board reinforcement
9:00 start
assemble chine
cut out hatch hole
attach bottom chine with glue and screws
attach top chine with glue and screws
fit and attach the remainder.
Lunch
attach Stern to both sides with screws and PL premium
attach bow to both sides with screws and PL premium
attach both bulkheads
Dinner
attach bottom
register hull and get a hull number.
Finish for Day
Day 2.
Hull
trim excess
stand edges
fill holes
let dry
paint interior
attach the decks
flip and paint exterior
Rudder
cut 1x10 to size
shape
router leading edge, bottom 3 ft., with round bit.
router trailing edge, bottom 3 ft., too sharp angle
locate hinge points and drill bolt hole.
select tiller arm and screw and glue in place
paint
Lee Board
shape, same as rudder
drill bolt hole
add washer from air hole
glue and screw leverage our
paint
Sail (To get it's own page, stay tuned)
Day 3.
Boat at your workstation
fit rudder
fit Lee Board
fit mast and Sail
personalize
Remove all of the above and transport to the lake
On the beach
prepare for races!
Like a Ford assembly line, there are several streams
which all have to come together in the end to produce a
complete, finished product. Our production method
allows different team members to work together or on
separate streams as required.
Remember, a lot of other people will be trying to do the
same things, at the same time. Try and be as self
contained as you can. A handsaw may be faster than
waiting in line for a power saw. Check the tool page
showing recommended auxiliary equipment.
Power is a problem. Don't expect to be able to plug-in
at your table. As you may have noticed watching any
hockey game, ice surfaces have a major shortage of
plug-ins. There will be a station to plug-in your
recharger's for cordless drills so please label or better
yet engrave your phone number on your batteries and
recharger.
A quick word about communal tools.
Patients, Precognition, Prepared
Accept that it might take a minute to get to the head of
the line to use communal tools. Use the time to think
about your next move. Know what's coming next.
Having a team member standing in line before you're
actually ready is OK, but if they get to the head of the
line before they have the part, your team must pass to
the next person who is ready. When it is your turn at a
tool, be ready. Have the piece oriented so the cut mark
goes on the table right side up. Be courteous to your
fellow builders, minimize the time you have to stand at
the actual tool.
Day 1.
7:00 - 7:30 Meet for coffee and registration.
8:00
assemble panels at your station
mark inside and top
layout where the Chine will go, both sides
layout where bulkheads will go
layout reinforcements
layout mast location
layout rudder reinforcements
layout panel locations
layout Lee Board reinforcement
9:00 start
assemble chine
cut out hatch hole
attach bottom chine with glue and screws
attach top chine with glue and screws
fit and attach the remainder.
Lunch
attach Stern to both sides with screws and PL premium
attach bow to both sides with screws and PL premium
attach both bulkheads
Dinner
attach bottom
register hull and get a hull number.
Finish for Day
Day 2.
Hull
trim excess
stand edges
fill holes
let dry
paint interior
attach the decks
flip and paint exterior
Rudder
cut 1x10 to size
shape
router leading edge, bottom 3 ft., with round bit.
router trailing edge, bottom 3 ft., too sharp angle
locate hinge points and drill bolt hole.
select tiller arm and screw and glue in place
paint
Lee Board
shape, same as rudder
drill bolt hole
add washer from air hole
glue and screw leverage our
paint
Sail (To get it's own page, stay tuned)
Day 3.
Boat at your workstation
fit rudder
fit Lee Board
fit mast and Sail
personalize
Remove all of the above and transport to the lake
On the beach
prepare for races!
This is a work in Progress when
it’s finished this will be
replaced with the notation,
Final Version.
it’s finished this will be
replaced with the notation,
Final Version.
Take a look at this slide show first.
http://www.photobucket.com/albums/v692/saturn00/hull
http://www.photobucket.com/albums/v692/saturn00/hull
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